Sustainability Enhancement of Fossil-Fueled Power Plants by Optimal Design and Operation of Membrane-Based CO2 Capture Process

Abstract

Fossil-fueled power plants are a major source of carbon dioxide (CO2) emission and the membrane process is a promising technology for CO2 removal and mitigation. This study aims to develop optimal membrane-based carbon capture systems to enhance the sustainability of fossil-fuel power plants by reducing their energy consumption and operating costs. The multi-stage membrane process is numerically modeled using Aspen Custom Modeler based on the solution-diffusion mechanism and then the effects of important operating and design parameters are investigated. Multi-objective process optimization is then carried out by linking Aspen Plus with MATLAB and using an evolutionary technique to determine optimal operating and design conditions. The results show that, as the CO2 concentration in the feed gas increases, the CO2 capture cost significantly decreases and CO2 removal is enhanced, although the process energy demand slightly increases. The best possible trade-offs between objective functions are reported and analyzed, which confirm the considerable potential for improving the sustainability of the process. The CO2 capture cost and energy penalty of the process is as low as 13.1 $/tCO2 and 10% at optimal design and operating conditions. This study provides valuable insight into membrane separation and can be used by decision-makers for the sustainable improvement of fossil-fueled power plants.