Sourcing, Refining and Recycling of Rare-Earth Magnets

Author:

Ormerod John1ORCID,Karati Anirudha2ORCID,Baghel Ajay Pal Singh2ORCID,Prodius Denis2ORCID,Nlebedim Ikenna C.2ORCID

Affiliation:

1. John Ormerod Consulting Limited Liability Company, Loudon, TN 37774, USA

2. Critical Materials Innovation Hub, Ames National Laboratory, Division of Critical Materials, US DOE, Ames, IA 50011, USA

Abstract

Permanent magnets today are used in a wide range of transportation, industrial, residential/commercial, consumer electronics, defense, domestic, data storage, wind energy, and medical markets and applications. There are five classes of commercial permanent magnet materials; however, magnets based on Nd-Fe-B account for over 60% of the global magnet production by value. They typically contain around 31 wt.% of rare earth elements (REEs), principally, Nd and Pr, plus Dy for higher-temperature performance. Nd-Fe-B magnets are forecast to grow throughout this decade, largely driven by the growth in electric vehicles of all types. However, several studies forecast a shortfall of the primary REEs from mined resources. In this paper, the sourcing, processing, and recycling of REEs are discussed. Additionally, presented are the advantages and disadvantages of the major recovery and recycling technologies for REEs.

Publisher

MDPI AG

Subject

Management, Monitoring, Policy and Law,Renewable Energy, Sustainability and the Environment,Geography, Planning and Development,Building and Construction

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