Structural Testing by Torsion of Scalable Wind Turbine Blades

Abstract

In life service, the wind turbine blades are subjected to compound loading: torsion, bending, and traction, all these resulting in the occurrence of normal and tangential stresses. At some points, the equivalent stresses, due to overlapping effects provided by normal and shear stresses, can have high values, close to those for which the structure can reach to the failure point. If the effects of erosion and clashes with foreign bodies are added, the structure of the blade may lose its integrity. Considering both the complex shape of the blade and internal structure used, the mechanical behavior of the blade, such as the rigidity and resistance along the length of the blade, are usually determined with some uncertainty. This paper presents the results obtained in the non-destructive tests at static torsion of a scalable wind turbine blade. The objective of the paper was to determine the variation of the equivalent stress in the most stressed points of the blade, in relation to the torques applied. To determine the points with the highest stress, a finite element analysis was performed on the scalable wind turbine blade. Electrotensiometric transducers were mounted at different points of the blade, determining the main stresses in the respective points, as well as their variation during the torsion test, by subsequent calculations. The determinations were performed by applying the torque in both senses, in relation to the blade axis, thus concluding the values of the equivalent stress in the two cases.