Investigation on the Durability of Ti-6Al-4V Alloy Designed in a Harmonic Structure via Powder Metallurgy: Fatigue Behavior and Specimen Size Parameter Issue

Abstract

In the present work, the four-point bending loading fatigue properties of a heterogeneously distributed grain size microstructure consolidated from Ti-6Al-4V alloy powder are studied. The microstructure involved here, a so-called “harmonic structure”, possesses quasi-spherical large grain regions (“cores”) embedded in a continuous fine grain region (“shell”). Unlike the previous reports dealing with this issue, the effect of the specimen size on the fatigue characteristics is also probed, since two distinct specimen configurations are considered. Furthermore, the obtained experimental data are compared with the corresponding fatigue results derived from homogeneous coarse grain counterparts. Contrary to homogeneous structure material, discrepancies on both the fatigue strength and the fatigue crack initiation aspects are found for the harmonic structure material. Consequently, the present work aims to clarify the underlining phenomena involved in the specimen size effect detected for Ti-6Al-4V designed in the harmonic structure. A less active interface surface between the core and the shell combined with a wider critical volume in the large size specimen should be the main reasons of the fatigue strength discrepancy.