Wrinkle Detection in Carbon Fiber-Reinforced Polymers Using Linear Phase FIR-Filtered Ultrasonic Array Data

Abstract

Carbon fiber-reinforced polymers (CFRP) are extensively used in aerospace applications. Out-of-plane wrinkles frequently occur in aerospace CFRP parts that are commonly large and complex. Wrinkles acting as failure initiators severely damage the mechanical performance of CFRP parts. Wrinkles have no significant acoustic impedance mismatch, reflecting weak echoes. The total focusing method (TFM) using weak reflection signals is vulnerable to noise, so our primary work is to design discrete-time filters to relieve the noise interference. Wrinkles in CFRP composites are geometric defects, and their direct detection requires high spatial precision. The TFM method is a time-domain delay-and-sum algorithm, and it requires that the time information of filtered signals has no change or can be corrected. A linear phase filter can avoid phase distortion, and its filtered signal can be corrected by shifting a constant time. We first propose a wrinkle detection method using linear phase FIR-filtered ultrasonic array data. Linear phase filters almost do not affect the wrinkle geometry of detection results and can relieve noise-induced dislocation. Four filters with different bandwidths have been designed and applied for wrinkle detection. The 2 MHz bandwidth filter is recommended as an optimum choice.