A Cold Flow Model of Interconnected Slurry Bubble Columns for Sorption-Enhanced Fischer–Tropsch Synthesis

Abstract

For technical application with continuous operation of sorption-enhanced (SE) reactions, e.g., Fischer–Tropsch, a special reactor concept is required. SE processes are promising due to the negative effects of water on conversion and catalyst. The reactor concept of two interconnected slurry bubble columns combines the reaction with in situ water removal in the first, and sorbent regeneration in the second column with continuous exchange of slurry between the two. The liquid circulation rate (LCR) between the columns is studied in a cold flow model, measured by an ultrasonic sensor. The effects of different operating and geometric parameters, e.g., superficial gas velocity, liquid level and tube diameter on gas holdup and LCR are discussed and modelled via artificial intelligence methods, i.e., extremely randomized trees and neural networks. It was found that the LCR strongly depends on the gas holdup. The maximum of 4.28 L min−1 was reached with the highest exit, widest tube and highest superficial gas velocity of 0.15 m s−1. The influence of liquid level above the exit was marginal but water quality has to be considered. Both models offer predictions of the LCR with errors < 6%. With an extension of the models, particle circulation can be studied in the future.