Si–Fe–C–N Coatings for Biomedical Applications: A Combinatorial Approach

Abstract

Ceramic coatings may prolong the lifetime of joint implants. Certain ions and wear debris may however lead to negative biological effects. SiN-based materials may substantially reduce these effects, but still need optimization for the application. In this study, a combinatorial deposition method enabled an efficient evaluation of a range of Si–Fe–C–N coating compositions on the same sample. The results revealed compositional gradients of Si (26.0–33.9 at.%), Fe (9.6–20.9 at.%), C (8.2–13.9 at.%) and N (39.7–47.2 at.%), and low oxygen contaminations (0.3–0.6 at.%). The mechanical properties varied with a hardness (H) ranging between 13.7–17.3 GPa and an indentation modulus (M) between 190–212 GPa. Both H and M correlated with the Si (H and M increased as Si increased) and Fe (H and M decreased as Fe increased) content. A slightly columnar morphology was observed in cross-sections, as well as a surface roughness in the nm range. A cell study revealed adhering pre-osteogenic MC3T3 cells, with a morphology similar to that of cells seeded on a tissue culture plastic control. The investigated coatings could be considered for further investigation due to the ability to tune their mechanical properties while maintaining a smooth surface, together with their promising in vitro cell response.