Fabrication of an Organo-Fluoride–Free Hydrophobic Film Using the Sol-Gel Method by Factors Screening and Poly-Acrylic Acid Addition

Abstract

Improving silica film’s contact angle (CA) using tetraethoxysilane (TEOS) and iso-butyltrimethoxysilane (iso-BTMS) by the sol-gel method without adding organo-fluoride substances is of interest. Five factors, namely type of solvent, molar ratio and amounts of TEOS and iso-BTMS, mixing intensity, sol aging time, and presence and absence of poly-acrylic acid (PAA), were assessed to improve the static water CA of the film and its surface quality. Results revealed that when ethanol was used as the dissolving solvent and after adding initial iso-BTMS and TEOS concentrations of 0.0270 and 0.0194 mol/L (molar ratio = 1.39), respectively, without sonication and adding PAA/TEOS weight ratio of 0.029, then the maximum static CA of the film reached 147°, a nearly super-hydrophobic surface. Under given conditions, long-term film durability was observed, and the added PAA prevented the formation of nonhomogeneous film surfaces caused by the highly clustering aggregation of silanols under high pH conditions.