Geopolymer Concrete with Lightweight Artificial Aggregates

Abstract

This article presents the physical and mechanical properties of geopolymer concrete with lightweight artificial aggregate. A research experiment where the influence of fly ash–slag mix (FA-S), as part of a pozzolanic additive, on the properties of geopolymers was carried out and the most favorable molar concentration of sodium hydroxide solution was determined. The values of three variables of the examined properties of the geopolymer lightweight concrete (GLC) were adopted: X1—the content of the pozzolanic additives with fly ash + flay ash–slag (FA + FA-S) mix: 200, 400 and 600 kg/m3; X2—the total amount of FA-S in the pozzolanic additives: 0, 50 and 100%; X3—the molarity of the activator NaOH: (8, 10 and 12 M). In order to increase the adhesion of the lightweight artificial aggregate to the geopolymer matrix, the impregnation of the NaOH solution was used. Based on the obtained results for the GLC’s compressive strength after 28 days, water absorption, dry and saturated density and thermal conductivity index, it was found that the most favorable parameters were obtained with 400 kg/m3 of pozzolanic additives (with 50% FA-S and 50% FA) and 10 NaOH molarity. Changes in the activator’s concentration from 8 to 10 M improved the compressive strength by 54% (for a pozzolana content of 200 kg/m3) and by 26% (for a pozzolana content of 600 kg/m3). The increase in the content of pozzolanic additives from 200 to 400 kg/m3 resulted in a decrease in water absorption from 23% to 18%. The highest conductivity coefficient, equal to 0.463 W/m·K, was determined, where the largest amount of pozzolanic additives and the least lightweight aggregate were added. The structural tests used scanning electron microscopy analysis, and the beneficial effect of impregnating the artificial aggregate with NaOH solution was proved. It resulted in a compact interfacial transition zone (ITZ) between the lightweight aggregate and the geopolymer matrix because of the chemical composition (e.g., silica amount), the silica content and the alkali presoaking process.