Hydrometallurgical Recovery of Cu and Zn from a Complex Sulfide Mineral by Fe3+/H2SO4 Leaching in the Presence of Carbon-Based Materials

Abstract

Chalcopyrite, the main ore of copper, is refractory in sulfuric media with slow dissolution. The most commonly employed hydrometallurgical process for the oxidation of chalcopyrite and copper extraction is the sulfuric acid ferric sulfate system The main objective of the present work is to study the use of cheap carbon-based materials in the leaching of copper and zinc from a sulfide complex mineral from Iberian Pyrite Belt (IPB). The addition effect of commercial charcoal (VC) and two magnetic biochars (BM and HM) that were obtained by pyrolysis of biomass wastes was compared to that of commercial activated carbon (AC). The experimental results performed in this work have shown that the presence of carbon-based materials significantly influences the kinetics of chalcopyrite leaching in the sulfuric acid ferric sulfate media at 90 °C. The amount of copper and zinc extracted from IPB without the addition of carbon-based material was 63 and 72%, respectively. The highest amount of extracted zinc (>90%) was obtained with the addition of VC and AC in IPB/carbon-based material ratio of 1/0.25 w/w. Moreover, it is possible to recover more than 80% of copper with the addition of VC in a ratio 1/0.25 w/w. Moreover, an optimization of the properties of the carbon-based material for its potential application as catalyst in the leaching of metals from sulfide is necessary.