Optimal Sand−Paving Parameters Determination of an Innovatively Developed Automatic Maize Seeding Machine

Abstract

Maize is an important crop to ensure food safety. High-quality seeds can guarantee a good yield. The maize seed germination rate is the most important information for the maize industry, which can be obtained through the seed germination test. An essential stage in determining the germination rate is the planting of the seeds. The current seed planting process is fully manual, which is labor-intensive and costly, and it requires the development of an autonomous seeding machine. This research developed an automatic maize seeding machine, consisting of four operations: paving sand, seed layout, watering, and covering the seed. Among the four procedures, sand paving is a crucial step, the performance of which is affected by the gate opening size, conveyor speed, and sensor mounting location. Three performance evaluating factors are the weight of sand in the tray, the volume of sand left on the conveyor, and sand surface flatness. A full factorial experiment was designed with three variables and three levels to determine an appropriate factor combination. RGB-D information was used to calculate the volume of sand left on the conveyor and sand flatness. An analytic hierarchy process was employed to assign weights to the three evaluation indicators and score the various combinations of factors. The machine for paving sand achieved a satisfactory result with an opening size of 10.8 mm, a sensor distance of 9 cm, and a conveyor belt speed of 5.1 cm/s. With the most satisfactory factors determined, the machine shows superior performance to better meet practical applications.