A Novel Fault Diagnosis Method Based on SWT and VGG-LSTM Model for Hydraulic Axial Piston Pump

Author:

Zhu Yong123ORCID,Su Hong1,Tang Shengnan45,Zhang Shida1,Zhou Tao16,Wang Jie1

Affiliation:

1. National Research Center of Pumps, Jiangsu University, Zhenjiang 212013, China

2. International Shipping Research Institute, GongQing Institute of Science and Technology, Jiujiang 332020, China

3. Leo Group Co., Ltd., Wenling 317500, China

4. Institute of Advanced Manufacturing and Modern Equipment Technology, Jiangsu University, Zhenjiang 212013, China

5. Saurer (Changzhou) Textile Machinery Co., Ltd., Changzhou 213200, China

6. Wenling Fluid Machinery Technology Institute of Jiangsu University, Wenling 317525, China

Abstract

Since the hydraulic axial piston pump is the engine that drives hydraulic transmission systems, it is widely utilized in aerospace, marine equipment, civil engineering, and mechanical engineering. Operating safely and dependably is crucial, and failure poses a major risk. Hydraulic axial piston pump malfunctions are characterized by internal concealment, challenging self-adaptive feature extraction, and blatant timing of fault signals. By completely integrating the time-frequency feature conversion capability of synchrosqueezing wavelet transform (SWT), the feature extraction capability of VGG11, as well as the feature memory capability of the long short-term memory (LSTM) model, a novel intelligent fault identification method is proposed in this paper. First, the status data are transformed into two dimensions in terms of time and frequency by using SWT. Second, the depth features of the time–frequency map are obtained and dimensionality reduction is carried out by using the deep feature mining capability of VGG11. Third, LSTM is added to provide the damage identification model for long-term memory capabilities. The Softmax layer is utilized for the intelligent evaluation of various damage patterns and health state. The proposed method is utilized to identify and diagnose five typical states, including normal state, swash plate wear, sliding slipper wear, loose slipper, and center spring failure, based on the externally observed vibration signals of a hydraulic axial piston pump. The results indicate that the average test accuracy for five typical state signals reaches 99.43%, the standard deviation is 0.0011, and the average test duration is 2.675 s. The integrated model exhibits improved all-around performance when compared to LSTM, LeNet-5, AlexNet, VGG11, and other typical models. The proposed method is validated to be efficient and accurate for the intelligent identification of common defects of hydraulic axial piston pumps.

Funder

National Natural Science Foundation of China

National Key Research and Development Program of China

Natural Science Foundation of the Jiangsu Higher Education Institutions of China

China Postdoctoral Science Foundation

Taizhou Science and Technology Plan Project

Youth Talent Development Program of Jiangsu University

Publisher

MDPI AG

Subject

Ocean Engineering,Water Science and Technology,Civil and Structural Engineering

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