Formation and Morphological Transition of Diversified Eutectic Structures in Ag-Based Brazing Filler Metals with Sn Addition

Abstract

Eutectic structures in Ag-based brazing filler metals play an important role in improving the properties of alloys and brazed joints. The typical microstructures and morphological evolution of Ag-Cu eutectic structures in Ag-based brazing filler metals solidified at various cooling rates and with the addition of different Sn contents were investigated. The formation mechanisms of anomalous eutectic structure (AES) and the morphological transition from lamellar eutectic structure (LES) to AES were elucidated. The microstructures in alloys solidified at a slow cooling rate and with low Sn content consisted of the full AES, which was attributed to the remelting of the LES during recalescence. Increasing the Sn content and cooling rate promoted the formation of developed Ag dendrite, eutectic dendrite with branches, and AES with large dimensions. The AES in rapidly solidified filler metals with a high Sn content was ascribed to the decomposition of the Ag-rich dendrite skeleton and the growth of Cu-rich between the ternary dendrite arms.