Bio-Innovative Modification of Poly(Ethylene Terephthalate) Fabric Using Enzymes and Chitosan

Abstract

This article investigates the activation of surface groups of poly(ethylene terephthalate) (PET) fibers in woven fabric by hydrolysis and their functionalization with chitosan. Two types of hydrolysis were performed—alkaline and enzymatic. The alkaline hydrolysis was performed in a more sustainable process at reduced temperature and time (80 °C, 10 min) with the addition of the cationic surfactant hexadecyltrimethylammonium chloride as an accelerator. The enzymatic hydrolysis was performed using Amano Lipase A from Aspergillus niger (2 g/L enzyme, 60 °C, 60 min, pH 9). The surface of the PET fabric was functionalized with the homogenized gel of biopolymer chitosan using a pad–dry–cure process. The durability of functionalization was tested after the first and tenth washing cycle of a modified industrial washing process according to ISO 15797:2017, in which the temperature was lowered from 75 °C to 50 °C, and ε-(phthalimido) peroxyhexanoic acid (PAP) was used as an environmentally friendly agent for chemical bleaching and disinfection. The influence of the above treatments was analyzed by weight loss, tensile properties, horizontal wicking, the FTIR-ATR technique, zeta potential measurement and SEM micrographs. The results indicate better hydrophilicity and effectiveness of both types of hydrolysis, but enzymatic hydrolysis is more environmentally friendly and favorable. In addition, alkaline hydrolysis led to a 20% reduction in tensile properties, while the action of the enzyme resulted in a change of only 2%. The presence of chitosan on polyester fibers after repeated washing was confirmed on both fabrics by zeta potential and SEM micrographs. However, functionalization with chitosan on the enzymatically bioactivated surface showed better durability after 10 washing cycles than the alkaline-hydrolyzed one. The antibacterial activity of such a bio-innovative modified PET fabric is kept after the first and tenth washing cycles. In addition, applied processes can be easily introduced to any textile factory.