Comparison of Hybrid Machine Learning Approaches for Surrogate Modeling Part Shrinkage in Injection Molding

Abstract

Machine learning (ML) methods present a valuable opportunity for modeling the non-linear behavior of the injection molding process. They have the potential to predict how various process and material parameters affect the quality of the resulting parts. However, the dynamic nature of the injection molding process and the challenges associated with collecting process data remain significant obstacles for the application of ML methods. To address this, within this study, hybrid approaches are compared that combine process data with additional process knowledge, such as constitutive equations and high-fidelity numerical simulations. The hybrid modeling approaches include feature learning, fine-tuning, delta-modeling, preprocessing, and using physical constraints, as well as combinations of the individual approaches. To train and validate the hybrid models, both the experimental and simulated shrinkage data of an injection-molded part are utilized. While all hybrid approaches outperform the purely data-based model, the fine-tuning approach yields the best result in the simulation setting. The combination of calibrating a physical model (feature learning) and incorporating it implicitly into the training process (physical constraints) outperforms the other approaches in the experimental setting.