Investigation of Erosion/Corrosion Behavior of GRP under Harsh Operating Conditions

Abstract

Glass-fiber-reinforced pipe (GRP) is a strong alternative to many other materials, such as cast iron and concrete. It is characterized by high corrosion resistance, resulting in good erosion/corrosion. For the erosion/corrosion test, commercially available GRPs were used, which are frequently utilized for oil field wastewater in harsh environments. This type of GRP material was subjected to simulated conditions replicating in situ or harsh environments. An extensive experiment was conducted. Three quantities of abrasive sand (250 g, 400 g and 500 g with a size of 65 µm) were mixed with 0.015 m3 of water. The abrasive sand samples were taken at a 90 degree angle from the wall of the cylinder tubes. Three flow rate conditions were selected, 0.01 m3/min, 0.0067 m3/min and 0.01 m3/min, with 10 wt.% chlorine. Furthermore, these tests were conducted at five different times: 1 h, 2 h, 3 h, 4 h and 5 h. The results show that the erosion rate increased both with an increasing amount of abrasive sand and with increasing flow rate. The maximum value for the erosion rate was more than three for a flow rate of 0.015 m3 with chlorine for 500 g of sand. The corrosion rate also showed the same trend, with the maximum corrosion rate being reached under the same conditions. It was found that the corrosion rate largely depends on the amount of weight loss, which is an indicator of the erosion effect. Therefore, GFRP provides better erosion/corrosion resistance in a harsh environment or in situ conditions.