Lead Oxide Production in Barton Reactor—Effect of Increased Air Humidity on Lead Oxide Production Parameters

Abstract

The paper presents tests of lead oxidation in a Barton reactor with a capacity of 1200 kg PbO/h, divided into two series. The first series was carried out in conditions of high humidity of the air supplied to the reactor (59–61%), and the second series in conditions of low humidity (19–21%). The study used lead of various purity levels, the main impurities of which were bismuth and silver. The obtained results show that the use of air with a humidity of about 60% in the process allows us to obtain high-quality PbO and has a positive effect on processing parameters such as the amount of lead processed and the efficiency of the process. The mentioned processing parameters significantly influence the production cost of lead oxide. The effect of lead impurities on the process of lead oxidation and the quality of the obtained product was noticed. This dependence is especially visible in the case of the process efficiency, the amount of lead processed per time unit and the amount of formed scrap. The increase in the content of impurities adversely affects each of the parameters mentioned. Optimal parameters of lead oxide regarding the expected acid absorption at the level above 16 g H2SO4/100 g PbO and the degree of oxidation at the level of 75% were obtained for the air humidity of about 60% with the content of pollutants below 100 ppm. The paper presents data on the process parameters and the relationships between them, unpublished in the literature.