Optimal Design of Magneto-Force-Thermal Parameters for Electromagnetic Actuators with Halbach Array

Abstract

A magnetic levitation isolation system applied for the active control of micro-vibration in space requires actuators with high accuracy, linear thrust and low power consumption. The magneto-force-thermal characteristics of traditional electromagnetic actuators are not optimal, while actuators with a Halbach array can converge magnetic induction lines and enhance the unilateral magnetic field. To improve the control effect, an accurate magnetic field analytical model is required. In this paper, a magnetic field analytical model of a non-equal-size Halbach array was established based on the equivalent magnetic charge method and the field strength superposition principle. Comparisons were conducted between numerical simulations and analytical results of the proposed model. The relationship between the magnetic flux density at the air gap and the size parameters of the Halbach array was analyzed by means of a finite element calculation. The mirror image method was adopted to consider the influence of the ferromagnetic boundary on the magnetic flux density. Finally, a parametric model of the non-equal-size Halbach actuator was established, and the multi-objective optimization design was carried out using a genetic algorithm. The actuator with optimized parameters was manufactured and experiments were conducted to verify the proposed analytical model. The difference between the experimental results and the analytical results is only 5%, which verifies the correctness of the magnetic field analytical model of the non-equal-size Halbach actuator.