A Review on Sensor‐Integrating Machine Elements

Author:

Kirchner Eckhard1,Wallmersperger Thomas2,Gwosch Thomas34,Menning Johannes D. M.2ORCID,Peters Julian3,Breimann Richard1,Kraus Benjamin1,Welzbacher Peter1,Küchenhof Jan5,Krause Dieter5,Knoll Erich6,Otto Michael6,Muhammedi Benjamin7,Seltmann Stephanie7,Hasse Alexander7,Schäfer Günter8,Lohrengel Armin8,Thielen Stefan9,Stiemcke Yvo9,Koch Oliver9,Ewert Arthur10,Rosenlöcher Thomas10,Schlecht Berthold10,Prokopchuk Artem11,Henke Ernst‐Friedrich Markus11,Herbst Felix12,Matthiesen Sven3,Riehl David13,Keil Ferdinand13,Hofmann Klaus13,Pape Florian14,Konopka Dennis14,Poll Gerhard14,Steppeler Tobias15,Ottermann Rico15,Dencker Folke15,Wurz Marc C.15,Puchtler Steffen1,Baszenski Thao16,Winnertz Martin16,Jacobs Georg16,Lehmann Benjamin16,Stahl Karsten6

Affiliation:

1. Institute for Product Development and Machine Elements Technical University of Darmstadt 64287 Darmstadt Germany

2. Institute of Solid Mechanics TU Dresden 01069 Dresden Germany

3. IPEK – Institute of Product Engineering Karlsruhe Institute of Technology (KIT) 76131 Karlsruhe Germany

4. Product Development Group Zurich, Department of Mechanical and Process Engineering ETH Zurich Zurich 8092 Switzerland

5. Institute of Product Development and Mechanical Engineering Design Hamburg University of Technology 21073 Hamburg Germany

6. Institute of Machine Elements, Gear Research Center (FZG) TUM School of Engineering and Design 85748 Garching Germany

7. Institute of Design Engineering and Drive Technology (IKAT) Chemnitz University of Technology 09107 Chemnitz Germany

8. Institute of Mechanical Engineering Clausthal University of Technology 38678 Clausthal‐Zellerfeld Germany

9. Chair of Machine Elements, Gears & Tribology RPTU Kaiserslautern 67663 Kaiserslautern Germany

10. Institute of Machine Elements and Machine Design TU Dresden 01069 Dresden Germany

11. Institute of Semiconductors and Microsystems TU Dresden 01069 Dresden Germany

12. Measurement and Sensor Technology Group Technical University Darmstadt 64289 Darmstadt Germany

13. Integrated Electronic Systems Lab Technical University of Darmstadt 64283 Darmstadt Germany

14. Institute of Machine Design and Tribology (IMKT) Leibniz University Hannover 30823 Garbsen Germany

15. Institute of Micro Production Technology (IMPT) Leibniz University Hannover 30823 Garbsen Germany

16. Institute for Machine Elements and Systems Engineering RWTH Aachen University 52062 Aachen Germany

Abstract

AbstractThis contribution summarizes the current state of research regarding so‐called sensor‐integrating machine elements as an enabler of digitalization in mechanical engineering and——if available—their application in industry. The focus is on the methodical aspects of the development of these machine elements in general as well as specific sensor‐integrating machine elements that are either already in use or currently under development. Developmental aspects include the robust design of initially evaluated concepts for sensor‐integrating machine elements as well as their modularization. Smart materials with sensory functions are included in the analysis as well as the differentiation with regard to add‐on sensors. The aim of the authors interlinked by a special research program funded by the German Research Foundation (DFG) is to facilitate the exchange with other researchers with the help of the comprehensive overview given in this contribution. The contribution concludes with a brief discussion of open challenges, such as the energy supply and data transfer in rotating systems and also data security.

Funder

Deutsche Forschungsgemeinschaft

Publisher

Wiley

Reference268 articles.

1. DFG‐SPP2305 DFG Priority Programme 2305 https://www.spp2305.de/(accessed June 2023).

2. Sensory Utilizable Design Elements: Classifications, Applications and Challenges

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