Strength enhancement of a flame‐retardant hybrid composite by incorporating graphene nanoparticles for structural applications

Abstract

AbstractHybrid composite's flame retardancy properties play a dynamic role in structural applications. When inorganic nanomaterials form organic/inorganic nanocomposites, they exhibit superior flame‐retardant effects. Therefore, the current work investigates the combined effects of halogen‐free fire‐retardant ammonium polyphosphate (APP) and graphene (GR) nanofillers on the mechanical, and fire‐resistant behavior of hybrid composite fabricated using a vacuum bag process. Mechanical study affirmed that the concurrent incorporation of APP and GR hybrid composite improved the hardness, flexural, and tensile properties by 7%, 26%, and 16%, respectively. Scanning electron microscopy (SEM) confirms that the dispersion of 0.75 wt% GRs improved the mechanical properties by preventing crack propagation and strong binding between fiber‐matrix in the hybrid composite. The vibrational analysis reveals an improved natural frequency (NF) value was obtained with 0.75 wt% GR; further addition of GR increased the damping due to an increase in nanoparticle agglomeration. The combined effect of APP and GR decreased the hybrid composite's water uptake and porosity by 52% and 80%, respectively. The flammability study (Vertical burning) affirmed that the composite's grade score was improved from V‐1 to V‐0. Therefore, the current study emphasizes that this optimized hybrid composite can be utilized in fire‐sensitive structural applications.Highlights UL‐94 VB test reveals the flammability of the hybrid composite. Examine the combined effect of APP and GR in strength and flame‐retardant properties. GR and APP added sample shows better mechanical and flame resistance properties. The optimized wt% of GR and APP for better results is 0.75% and 9.25%. The prepared composite may suitable fire‐sensitive structural applications.