A Tribological investigation of fly ash particulate‐loaded E‐glass fiber reinforced interpenetrating polymer network composites

Abstract

AbstractEnvironmentally‐friendly materials are increasingly sought in use of both structural and non‐structural applications. Most of the prominent places, particulates and fibers are exclusively utilized to reinforce polymeric composites, aiming to enhance their strength and provide effective protection against wear. Currently, one of the most pressing issues encountered in current industries are wear and tear, mostly happens during manufacturing and agricultural operations. To overcome this issue, the current study examines into exploring the effects of different weight ratios (0%, 1%, 3%, 5%, 7%, 9% by wt.%) of fly ash (FA) loading on the abrasive characteristics of Interpenetrating Polymer Networks (IPNs) composites strengthened with E‐Glass fibers. Abrasion tests, conducted in accordance with ASTM D99 standard which involves five control parameters: load, FA content, speed, sliding distance, and surface roughness. Experimental design utilized Taguchi's orthogonal array (L25), with opts ANOVA to identify significant control factors. Results indicate that the addition of FA substantially enhances the wear resistance of particulate‐loaded E‐Glass fiber reinforced IPN composites. Moreover, the specific wear rate is significantly influenced by the applied load and FA content. However experimental data suggests that optimal wear behavior for IPN composites occurs under the conditions of 50 N load, 3% FA content, 300 rpm speed, 4000 m sliding distance, and 0.3 μm disc roughness. Further, scanning electron microscopy was also employed to examine microstructural details to better know the micro‐mechanism behavior happens between the particulates with fiber and matrix reinforcement.Highlights Utilization of fly ash significantly enhances composite strength. IPN laminates fabricated with 0%–7% particulate loads. IPN laminates thoroughly evaluated through wear testing. DOE guided experimental design using L25 orthogonal array. SEM analysis reveals superior quality of fly ash‐loaded IPN.