Evaluating Phase Relations in Molten Oxides for Electrochemical Operating Windows for Selective Metal Reduction

Abstract

AbstractMolten oxide electrolysis is a promising pathway to decarbonize primary metal production. The oxide electrolyte is less hazardous and eco‐toxic than halides (molten salt electrolysis) and, with the use of renewably generated electricity and an inert anode, oxygen is produced as a by‐product instead of CO2. Building fundamental understanding of electrolytic operating windows requires starting with simple chemistries. Here we investigate a simplified binary oxide system as an electrolyte for titanium oxide reduction to metal. The TiO2−Na2O binary system forms a eutectic, reducing the liquidus temperature over a wide composition range. FactSage 8.1 predictions suggested Ti reduction would become favorable over Na reduction for compositions greater than 0.49 mole fraction TiO2. The prediction was validated by the detection of metallic Ti after electrolysis experiments. However, the reduction efficiency was too low (0.24±0.08 % at −0.1 V vs Ti reference electrode) for the TiO2−Na2O system to be a viable industrial electrolyte for Ti production. Scoping for other binary oxide systems was performed for electrolytic production of two critical metals, tantalum and neodymium. Based on TiO2−Na2O system's predicted behavior, candidate binary oxide systems were identified that contained congruently melting line compounds flanked by eutectic reactions from the ACerS‐NIST Phase Equilibria diagrams database.