Host cell proteins in monoclonal antibody processing: Control, detection, and removal

Author:

Ito Takao1ORCID,Lutz Herb2,Tan Lihan3,Wang Bin4,Tan Janice5,Patel Masum6,Chen Lance5,Tsunakawa Yuki1,Park Byunghyun7,Banerjee Subhasis6

Affiliation:

1. Life Science, Process Solutions Merck Ltd. (An Affiliate of Merck KGaA, Darmstadt, Germany) Tokyo Japan

2. Independent Consultant Sudbury Massachusetts USA

3. Life Science Services Sigma‐Aldrich Pte Ltd Singapore Singapore

4. Life Science, Process Solutions Merck Chemicals (Shanghai) Co. Ltd. (An Affiliate of Merck KGaA Darmstadt, Germany) Shanghai China

5. Life Science, Process Solutions Merck Pte Ltd. (An Affiliate of Merck KGaA, Darmstadt, Germany) Singapore

6. Life Science, Process Solutions Merck Life Sciences Pvt. Ltd. (An Affiliate of Merck KGaA, Darmstadt, Germany) Bangalore India

7. Life Science, Process Solutions Merck Ltd. (An Affiliate of Merck KGaA, Darmstadt, Germany) Seoul South Korea

Abstract

AbstractHost cell proteins (HCPs) are process‐related impurities in a therapeutic protein expressed using cell culture technology. This review presents biopharmaceutical industry trends in terms of both HCPs in the bioprocessing of monoclonal antibodies (mAbs) and the capabilities for HCP clearance by downstream unit operations. A comprehensive assessment of currently implemented and emerging technologies in the manufacturing processes with extensive references was performed. Meta‐analyses of published downstream data were conducted to identify trends. Improved analytical methods and understanding of “high‐risk” HCPs lead to more robust manufacturing processes and higher‐quality therapeutics. The trend of higher cell density cultures leads to both higher mAb expression and higher HCP levels. However, HCP levels can be significantly reduced with improvements in operations, resulting in similar concentrations of approx. 10 ppm HCPs. There are no differences in the performance of HCP clearance between recent enhanced downstream operations and traditional batch processing. This review includes best practices for developing improved processes.

Publisher

Wiley

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