Preparation of a novel SiO2/PMMA nanocomposite with high transparency, thermal stability, and superior surface hardness via gamma‐radiation polymerization

Author:

Dong Chunlei123,Mao Xuanzhi1,Wang Minglei1,Zhang Maojiang2,Chen Jianbing2,Hu Jiangtao1,Wu Guozhong14ORCID

Affiliation:

1. Chinese Academy of Sciences Shanghai Institute of Applied Physics Shanghai People's Republic of China

2. Anhui Engineering Research Center of Highly Reactive Micro‐Nano Powders Chizhou University Chizhou People's Republic of China

3. Shanghai Institute of Applied Physics University of Chinese Academy of Sciences Beijing China

4. School of Physical Science and Technology ShanghaiTech University Shanghai People's Republic of China

Abstract

AbstractHeat‐resistant, highly surface‐hardened, and transparent composites of poly(methylmethacrylate) (PMMA) play a significant role in modern devices. However, conventional PMMA‐based composites with high nanoparticle loadings often compromise transparency for high surface hardness and heat resistance due to nanoparticle aggregation and poor interfacial compatibility. In this work, we successfully fabricated an exceptional composite (MSiO2/PMMA composites) with high transparency, superior heat resistance, and high surface hardness using γ‐ray irradiation‐induced polymerization of methyl methacrylate (MMA) containing uniformly dispersed SiO2 that was modified by 3‐methacryloxypropyl trimethoxysilane and trimethylchlorosilane. Specific silanes were utilized for polarity regulation to reduce the agglomeration of SiO2 nanoparticles and improve compatibility with MMA. Compared to pure PMMA, the 40‐MSiO2/PMMA composite sample exhibited significantly improved thermal stability in terms of the temperature at 10% weight loss (T10%), glass transition temperature (Tg), and decreased coefficient of thermal expansion (CTE). Furthermore, this composite achieves a very high surface hardness (pencil hardness of 6H versus H for pure PMMA) while maintaining transparency similar to PMMA. These MSiO2/PMMA composites open up new avenues to enhance the performance and durability of materials used in various industries such as electronics, optics, automotive, and aerospace.

Funder

National Natural Science Foundation of China

Publisher

Wiley

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