A Critical Review of Stall Control Techniques in Industrial Fans

Abstract

This paper reviews modelling and interpretation advances of industrial fan stall phenomena, related stall detection methods, and control technologies. Competing theories have helped engineers refine fan stability and control technology. With the development of these theories, three major issues have emerged. In this paper, we first consider the interplay between aerodynamic perturbations and instability inception. An understanding of the key physical phenomena that occurs with stall inception is critical to alleviate stall by design or through active or passive control methods. We then review the use of passive and active control strategies to improve fan stability. Whilst historically compressor design engineers have used passive control techniques, recent technologies have prompted them to install high-response stall detection and control systems that provide industrial fan designers with new insight into how they may detect and control stall. Finally, the paper reviews the methods and prospects for early stall detection to complement control systems with a warning capability. Engineers may use an effective real-time stall warning system to extend a fan’s operating range by allowing it to operate safely at a reduced stall margin. This may also enable the fan to operate in service at a more efficient point on its characteristic.