Evaluation of the Thermofluid Performance of an Automotive Engine Cooling-Fan System Motor

Author:

Savory E1,Martinuzzi R J2,Ryval J1,Li Z1,Blissitt M3

Affiliation:

1. Department of Mechanical and Materials Engineering, University of Western Ontario, London, Ontario, Canada

2. Department of Mechanical and Manufacturing Engineering, University of Calgary, Calgary, Alberta, Canada

3. Siemens VDO Automotive (London) Inc., London, Ontario, Canada

Abstract

Experimental tests and computational fluid dynamics (CFD) simulations using the commercial code FLUENT were carried out to investigate the effects of the fan support hub geometry on the component heat transfer and cooling air flow through a simplified model of an electric motor for an automotive cooling-fan system, since little is known about the thermofluid dynamics of such machines. It has been found that the presence of radial ribs on the fan hub has a significant effect on drawing cooling air through the motor, particularly at lower air flowrates, regardless of the rotational speed. In addition, the rotational speed, hub diameter, fin height, and rib width are important parameters for inducing flow inside the hub while the tip gap and hub depth are not as influential. Increasing the number of ribs or fins has little impact on the performance of the hub. Good agreement was found between the experimental and predicted temperatures from heat transfer simulations of the motor for representative underhood environmental conditions. The present work shows that a valuable CFD tool can be developed to predict the temperature distribution inside the motor and offers a guide to the methodology whereby design modifications may be made to improve motor performance for a given application.

Publisher

SAGE Publications

Subject

Mechanical Engineering,Aerospace Engineering

Reference11 articles.

1. Hay N., Lampard D., Pickering S. J., Roylance T. F. Air flow and heat transfer over the ribbed surface of an externally cooled electric motor. In Proceedings of the ASME-JSME Thermal Engineering Joint Conference, 1995, vol. 1, pp. 321–326 (ASME International, New York).

2. Experimental study of the cooling of a closed type electric motor

3. The use of computational fluid dynamics to model the air flow in the end region of a TEFC induction motor

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