Field Implementation of a Novel Solids-Free System to Minimize Fluid Loss during Overbalanced Workover Operations

Abstract

Abstract Controlling fluid loss into the formation is of critical importance during overbalanced workover operations to minimized near-wellbore damage invasion by the completion fluid, which can yield problems associated with poor wellbore cleanout and loss of hydrocarbon reserves. In addition, fluid loss can increase costs associated with rig time and treatments devoted to restore the initial condition of the formation. Traditional techniques to minimize fluid loss use solids or viscous pills, although it has been amply documented that these systems can damage the formation if not properly removed after the treatment. This paper presents the laboratory development and validation of a novel solids-free fluid-loss (SFFL) system used during overbalanced workover operations. This system relies on an ionic polymer that decreases matrix permeability to aqueous fluids, limiting leakoff into treated zones. This polymer immediately adsorbs to the surface of the rock, eliminating the need to shut the well in. In addition, this system does not require the use of breakers, which eliminates negative impact on post-stimulation well productivity. Laboratory test data show the capability of the material to control fluid leakoff and achieve high levels of regained permeability to hydrocarbons. To date, about 60 jobs have been performed with this novel SFFL system. The paper discusses field results from the application of this system during overbalanced workover operations and other applications where maintenance of a hydrostatic column is necessary for well control. This system has been proposed for solving partial and total loss to full circulation in overbalanced operations such as: (1) lost-circulation events occurring during cementing, fracturing, and drilling, (2) well intervention cleanouts by coiled tubing (CT) and hydraulic workover (HWO), (3) gravel packing, (4) replacement of artificial lift equipment (i.e., electrical submersible pumps), and (5) overbalanced tubing-conveyed perforating (UTCP), among others.