Effects of structural inhomogeneities on the steel balls resistance to loading

Author:

Berdnik O. B.1,Tsareva I. N.1,Krivina L. A.1,Kirikov S. V.1,Gerasimov S. I.2,Erofeev V. I.1,Chegurov M. K.3

Affiliation:

1. Institute of Mechanical Engineering Problems, branch of the Institute of Applied Physics of the Russian Academy of Sciences

2. Institute of Mechanical Engineering Problems, branch of the Institute of Applied Physics of the Russian Academy of Sciences; Sarov State Physics Technical Institute of the National Research Nuclear University

3. Nizhegorodsky State Technical University named after R.E. Alekseev (NSTU)

Abstract

When conducting impact tests of protective glasses, nonunique cases of destruction of balls made of bearing steel ShKh15 were recorded. The causes of their destruction were determined. The state of the material was studied by fractographic and metallographic analysis, hardness and microhardness measurement. In the structure of the metal of all the balls, no critical defects were found such as flockens, shells and microcracks, but adverse factors were detected in the microstructure of the material, namely, the presence of fineneedle martensite with excessive carbides. It is established that the detected structural factors lead to liability to brittle fracture, an increase in the hardness of the material, a decrease in plasticity. To prevent brittle fracture of the balls and provide a reserve of plasticity of steel ShKh15 at high shock loads assessment calculations of ductility coefficient were made; and it was recommended to limit the maximum hardness of the material critical value HV=5.70 HPa (54 HRC), with the corresponding plasticity coefficient equal to 0.8.

Publisher

FSUE CRISM Prometey

Reference10 articles.

1. State Standard GOST 801-786: Bearing steel. Technical conditions.

2. State Standard GOST 21022-75: Chrome steel for precision bearings. Technical conditions.

3. Gallyamova, R.R., Karavaeva, M.V., Zaripov, N.G., Vliyanie predvaritelnogo otpuska na strukturu i svoistva podshipnikovoy stali posle ravnokanalnogo uglovogo pressovaniya [Influence of preliminary tempering on the structure and properties of bearing steel after equal channel angular pressing], Proceedings of 11th International scientific and technical Ural school-seminar for young metal scientists, Ekaterinburg, 2010, pp. 148–150.

4. Fridman, Ya.B., Analiz i stroenie izlomov [Analysis and structure of fractures], Moscow: Mashgiz, 1960.

5. Chegurov, M.K., Sorokina, S.A., Osnovy fraktograficheskogo analiza izlomov obraztsov iz konstruktsionnykh splavov [Fundamentals of fractographic analysis of fracture samples from structural alloys], Nizhny Novgorod: Alekseev Nizhegorodsky State Technical University, 2018.

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