In-Place Pavement Recycling on I-81 in Virginia

Abstract

During the 2011 construction season, the Virginia Department of Transportation completed an in-place pavement recycling project to rehabilitate a 3.66-mi section of pavement on southbound I-81 in Augusta County near Staunton. In 2008, the directional traffic volume was 23,000 vehicles per day with 28% being trucks (85% of the truck traffic consisted of five- and six-axle tractor trailer combination vehicles). This section of the Interstate showed structurally related deterioration at the pavement surface, had a low structural capacity, and had a history of frequently recurring maintenance. The construction project used three in-place pavement recycling techniques (full-depth reclamation, cold central-plant recycling, and cold in-place recycling) and a unique lane-closure schedule to accomplish the work. A construction contract with a value of $7.64 million and a time frame of approximately 8 months was awarded in December 2010. The in-place recycling portion of the work was completed in fewer than 20 workdays spanning 6 weeks. This construction work represents the first time in the United States that those three recycling techniques were combined in one project on the Interstate system, and the project showed that the construction techniques can be used on higher-volume facilities. The construction techniques and the traffic management plan are described, and the results of acceptance testing and initial field testing are discussed. Suggestions for future study based on lessons learned during this project are offered.