Multibody system simulation as a predictive tool for possible estimation of negative effects caused by vibrations of FDM device

Abstract

Abstract The design of fused deposition modeling (FDM) devices in their current form is associated with many negative effects, which result mainly from their construction deficiency. Due to the constant effort to increase the accuracy and speed of these devices, we often encounter the emergence of various negative factors. One of the most significant factors is the presence of negative vibrations of the frame and individual components. These are directly linked to several shortcomings that FDM devices come with. Efforts to make the structures as simple as possible, their low weight or the use of filament extruders placed directly on the printheads and axis travels, are perceived as well-known shortcomings. These negative phenomena are subsequently manifested by the emergence of specific defects visible on the surface of the manufactured models. The article presents the possibility of predicting the occurrence of these negative phenomena, with the use of multibody simulation. This simulation analyzes the movements of a specific device at different print speeds. The article then presents the results of these simulations and analysis of the transmission of negative oscillations at specific critical points of the FDM device. Finally, the article examines the influence of possible regulation of devices acceleration rates caused by electrical motors in individual axes and their influence on the final surface quality of the manufactured model. The article points out the possibilities of using this type of simulation processes and analysis in the design process of new types of frames and translation mechanisms for FDM devices.