Research on the manufactured Technology of High-precision Load Connecting Frame Structure with Special-shaped Variable Shaped Cross-section

Abstract

Abstract Aiming at the research and development technology of high-precision load connecting frame structure with special-shaped variable cross-section reinforced by internal cross bars, the two-step weaving and stitching fiber preform forming process scheme and the general RTM product forming process scheme of load connecting frame are discussed by using the comparison method; The virtual simulation of RTM glue injection process is studied by using ESI Group software, and the results show that the completion time of the glue injection process with four sprues is about 29.4% of that of the glue injection process with only one sprue, which guides the design of RTM molding design; The key process of product manufacturing, such as the glue injection and curing process of the product and the quality control process during the technological process, are analyzed, and the performance of the final product is evaluated. Through the research on the manufacturing process, we have overcomed the major constraints on several molding technologies, such as the two-step fiber preform molding technology of weaving and stitching, the RTM molding design and processing technology of complex and special-shaped composite products, the split molding technology, and combination finishing processing technology after secondary bonding. The results prove that the formed products have better forming quality, dimensional accuracy and thermal cycle dimensional stability. The nondestructive testing results of composite parts show that the internal structure of the product is good. The fiber volume fraction is controlled at (55 ± 3)%, the flatness of the important surface of the product is 0.05 mm and 0.03mm respectively, and the dimensional accuracy of the important interface is controlled within ± 0.02 mm. The dimensional stability after the thermal cycle test is good, and all indicators of the product meet the user’s requirements, which achieved expected goals. The success on the manufacturing of these products provides a technical basis for the design and manufacture of high-precision and high stiffness composite structures for deep space exploration and manned spaceflight.