Energy-conscious maintenance and production scheduling for single machine systems under time-of-use tariffs

Abstract

In view of the joint optimization problem of preventive maintenance and production scheduling for modern production systems under time-of-use tariffs, a two-stage joint decision-making policy is proposed to achieve the peak-shifting reduction of production power. In the first stage, a dynamic preventive maintenance schedule is sequentially obtained based on the availability of machine. In the second stage, the production scheduling optimization of multi-workpiece processing is further carried out. The power consumption cost and the delay penalty cost under the time-of-use electricity tariff are considered, and the mixed integer programming model is established to achieve the balance of energy consumption and production delay. Numerical experiments have shown that by reasonably planning the idle time at the time of production batch conversion, the proposed model can effectively shift the on-peak power demand to off-peak, meet the stable electricity demand of enterprises, and improve the sustainable utilization level of power.