Thermal effects on stereolithography tools during injection moulding

Author:

Sá Ribeiro Armando,Hopkinson Neil,Henrique Ahrens Carlos

Abstract

In this work, the changes to stereolithography (SL) resin mechanical properties during the injection moulding process were evaluated. A multi‐impression SL mould was built and used to inject a series of small flat mouldings. The fixed half SL tool insert included recesses to accommodate tensile test specimens. Tensile test specimens made from SL resin were positioned in these recesses and plastic parts were injected. After injecting a predetermined number of mouldings, tensile tests were performed using the tensile test specimens. The results from the tensile tests show that the thermal cycling encountered during the injection moulding process did not significantly affect the mechanical properties of the resin. Observations indicate that decrease in the temperatures encountered in the tool may lead to longer tool life.

Publisher

Emerald

Subject

Industrial and Manufacturing Engineering,Mechanical Engineering

Reference10 articles.

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2. Colton, J. and Blair, B. (1999), “Experimental study of post‐build cure of stereolithography polymers for injection molds”, Rapid Prototyping Journal, Vol. 5 No. 2, pp. 72‐81.

3. Connelly, R. and Parunak, G. (2002), “Microfluidics applications using high resolution stereolithography”, Proceedings from the SME Conference on Rapid Prototpying and Manufacture, 30 April 2002, Cincinnati, USA.

4. Hopkinson, N., Dickens, P. and Harris, R. (1999), “Layer thickness selection for stereolithography injection mould tooling”, Proceedings of 8th European Conference on Rapid Prototyping and Manufacturing, July 1999, Nottingham, UK, pp. 79‐93.

5. Jacobs, P.F. (1992), “Rapid prototyping and manufacturing: fundamentals of stereolithography”, Society of Manufacturing Engineers, MI, USA.

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