Author:
Quelho de Macedo Rafael,Ferreira Rafael Thiago Luiz,Jayachandran Kuzhichalil
Abstract
Purpose
This paper aims to present experimental and numerical analyses of fused filament fabrication (FFF) printed parts and show how mechanical characteristics of printed ABS-MG94 (acrylonitrile butadiene styrene) are influenced by the void volume fraction, cooling rate and residual thermal stresses.
Design/methodology/approach
Printed specimens were experimentally tested to evaluate the mechanical properties for different printing speeds, and micrographs were taken. A thermo-mechanical finite element model, able to simulate the FFF process, was developed to calculate the temperature fields in time, cooling rate and residual thermal stresses. Finally, the experimental mechanical properties and the microstructure distribution could be explained by the temperature fields in time, cooling rate and residual thermal stresses.
Findings
Micrographs revealed the increase of void volume fraction with the printing speed. The variations on voids were associated to the temperature fields in time: when the temperatures remained high for longer periods, less voids were generated. The Young's Modulus of the deposited filament varied according to the cooling rate: it decreased when the cooling rate increased. The influence of the residual thermal stresses and void volume fraction on the printed parts failure was also investigated: in the worst scenarios evaluated, the void volume fraction reduced the strength in 9 per cent, while the residual thermal stresses reduced it in 3.8 per cent.
Originality/value
This work explains how the temperature fields can affect the void volume fraction, Young's Modulus and failure of printed parts. Experimental and numerical results are shown. The presented research can be used to choose printing parameters to achieve desired mechanical properties of FFF printed parts.
Subject
Industrial and Manufacturing Engineering,Mechanical Engineering
Reference48 articles.
1. Critical parameters influencing the quality of prototypes in fused deposition modelling;Journal of Materials Processing Technology,2001
2. Cooling-rate dependence of the shear modulus of amorphous solids;Physical Review. E, Statistical, Nonlinear, and Soft Matter Physics,2013
3. Modeling of bond formation between polymer filaments in the fused deposition modeling process;Journal of Manufacturing Processes,2004
Cited by
33 articles.
订阅此论文施引文献
订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献