A simple and green approach to the preparation of super tough IIR/SWCNTs nanocomposites with tunable and strain responsive electrical conductivity

Abstract

Abstract Nanocomposites of single-wall carbon nanotubes in isobutylene isoprene rubber (IIR/SWCNTs) were successfully prepared by a simple and green wet process. The traditional melt mixing process and organic solvent dissolution suffered from unable to effectively disperse the SWCNTs of tangled structure, and degradation of polymer molecules, respectively. Our process very well avoided these two problems. The SWCNTs aqueous solutions emulsified by polyoxyethylene octyl phenol ether (OP-10) were firstly mixed and compounded with IIR rubber at a relatively high temperature, followed by the second step of melt compounding process with the addition of cross-linking agent and accelerators. The SWCNTs were dispersed uniformly, and a fine network was constructed in the matrix of the obtained IIR/SWCNTs nanocomposite with a low percolation threshold. With the concentration of SWCNTs as low as 2 phr, the IIR/SWCNTs nanocomposite received an electrical conductivity of 10−6∼10−3 S/cm, and a 71% improvement of tensile strength. By varying the loadings of SWCNTs in a certain range, the tensile strength, electrical conductivity, and dielectric property were found tunable. Besides, the nanocomposites also presented strain responsive specific resistance, excellent elongation (600–740%), and better heat resistance.