The Model Analysis of Inclusion Moving in the Swirl Flow Zone Sourcing from the Inner-Swirl-Type Turbulence Controller in Tundish

Abstract

AbstractIn order to improve the inclusion removal property of the tundish, the mathematic model for simulation of the flow field sourced from inner-swirl-type turbulence controller (ISTTC) was developed, in which there were six blades arranged with an eccentric angle (θ) counterclockwise. Based on the mathematical and water model, the effect of inclusion removal in the swirling flow field formed by ISTTC was analyzed. It was found that ISTTC had got the better effect of inhibiting turbulence in tundish than traditional turbulence inhibitor (TI). As the blades eccentric angle (θ) of ISTTC increasing, the intensity of swirling flow above it increased. The maximum rotate speed of fluid in swirling flow band driven by ISTTC (θ=45°) was equal to 25 rmp. Based on the force analysis of inclusion in swirling flow sourced from ISTTC, the removal effect of medium size inclusion by ISTTC was attributed to the centripetal force (Fct) of swirling flow, but removal effect of ISTTC to small size inclusion was more depend on its better turbulence depression behavior.