Formation of nanocrystalline graphite in polymer-derived SiCN by polymer infiltration and pyrolysis at a low temperature

Author:

Li Mingxing,Cheng Laifei,Ye Fang,Zhang Conglin,Zhou Jie

Abstract

AbstractThe microstructure of polymer-derived ceramics (PDCs) was closely related to processing. This study demonstrated that SiCN matrix prepared by polymer infiltration and pyrolysis (PIP) at 900 °C inside a Si3N4 whisker (Si3N4w) preform with submicro-sized pores differed from its powder-consolidated analogue in both the content and structure of free carbon. Chemical analysis showed that PIP process had a higher free carbon yield. Raman spectroscopy and transmission electron microscopy (TEM) observation discovered a higher graphitization degree of free carbon and the existence of nanocrystalline graphite in SiCN matrix. Dielectric properties of Si3N4w/SiCN composites were greatly enhanced when volume fraction of SiCN matrix reached 24.5% due to dielectric percolation caused by highly-lossy free carbon. Reconsolidation of hydrocarbon released during pyrolysis by gas-state carbonization in Si3N4 whisker preform was supposed to account for the high yield and graphitization degree of free carbon in PIP process.

Publisher

Springer Science and Business Media LLC

Subject

Ceramics and Composites,Electronic, Optical and Magnetic Materials

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