Correct Use of Oscillating-Cup Viscometers for High-Temperature Absolute Measurements of Newtonian Melts

Abstract

AbstractOscillating-body viscometers have been used in the past to measure, in an absolute way, the viscosity of molten materials at high temperatures, from salts, metals, alloys, and semiconductors. However, the simultaneous use of basic or incomplete mathematical models, to mimic the experiment, and less careful engineering solutions for the design and operation of the instruments, led in the past to high discrepancies between the data obtained in several laboratories. This was caused by the incorrect use of the method’s theory, less accurate solutions of the complex solutions, that involve solid state and fluid mechanics, and unreal instrument design. From these types of viscometers, oscillating-cup instruments have had the most success in measuring viscosity at high temperatures, and they will be the object of this paper. It was written as a resource for workers interested in transport properties of materials when considering its use for the absolute measurement of fluids viscosity in their work, or in judging the results of others' work when comparing data with their own. The paper starts with the most accurate theory of the method’s description, followed by a discussion of its validity, application to instrument design, and consequent operation. Several constraints were identified and recommendations were made to minimize the effects of failing to satisfy them. Finally, a discussion about the uncertainty budget calculations for a real experiment is made. If all these points are followed in the design and operation of the instrument, results in global uncertainties Ur(η) between 0.02 and 0.04 are possible to obtain, up to high temperatures. If these constraints are not satisfied, erroneous measurements can be made, making comparisons and quality assessment difficult.